Manufacturing Intelligence

Q: Does your solution have an OEE or OLE Report or Output?

Yes, Manufacturing Intelligence, our IoT-based solution, provides OEE reports and outputs by leveraging real-time data insights for critical manufacturing equipment like filling machines, labelling systems, and check weighers. It enables predictive maintenance and workforce optimisation, ultimately improving Overall Equipment Effectiveness (OEE) to streamline operations and maximise production potential.

A single-window IoT-enabled solution built to turbocharge Manufacturing

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Maximise Production Potential

Driving Overall Equipment Effectiveness (OEE), where peak efficiency is the constant objective. Gain insights for better decision-making, intelligent manufacturing, and superior efficiency with our manufacturing intelligence solutions.

Key Features
Experience superior production monitoring with our manufacturing intelligence software.

Performance Monitoring

Equipment Availability Monitoring

Quality Assurance Monitoring

Machine Integration and Tool Tracking

Unlock full manufacturing capabilities

Improve Equipment Performance

Efficient Resource Allocation

Enhance Quality Control

Increase Operational Efficiency

Enhance Production Output

Ensure Regulatory Compliance

Industry Applications

Automotive

Enables advanced traceability and shop-floor integration, optimizing workflows while ensuring industry compliance.

Life Sciences

Manages BOMs, sensitive components, and automated machine data capture for zero-defect manufacturing.

Fast Moving Consumer Goods (FMCG)

Integrate with packaging lines and weighing scales, ensuring FIFO/FEFO compliance and agile production planning.

Consumer Durables & Electronics

Integrate with reactors and distillation units for precise recipe control, material traceability, and adherence to compliance standards.

Transport & Logistics

Digitize eBatch and eLogs, ensuring real-time deviation management and compliance with DGFT, FDA and country-specific compliances.

Retail & E-Commerce

Manage varied stock within numerous stores., monitor live products, reorder them automatically, and easily return stock, which assures precise inventory levels and accelerated orders with an enhancement in customer satisfaction, alongside minimizing operational costs.

Integrated Hardware Portfolio

IoT Sensor Stack

Featured Case Study

Enhancing operational efficiency at Keshardeep pressings through IoT-enabled Manufacturing Intelligence

Despite their expertise, Keshardeep Pressings encountered significant challenges in tracking production efficiency and overall equipment effectiveness OEE across their plant.

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Conglomerate Boosts Efficiency and Improves Overall Equipment Effectiveness with BCI's Manufacturing Intelligence Solution

The client had trouble monitoring machine output and asset utilization, which is crucial for assessing Overall Equipment Effectiveness (OEE). They relied heavily on manual processes, leading to inaccuracies, data errors, and significant time consumption.

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A Global Electronics Brand Unlocks Manufacturing Potential and Enhances Operational Efficiency with Real-Time Data

The client faced issues with traditional manual methods, including lack of real-time insights, inefficient equipment performance, and inability to track workforce productivity, resulting in hindered production potential.

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